Table of Contents
Introduction
IN-1
IN-2
IN-3
IN-4
IN-5
IN-6
IN-7
IN-8
IN-9
IN-10
IN-11
IN-12
IN-13
IN-14
IN-15
IN16
IN17
IN18
IN-19
IN-20
IN-21
IN-22
IN-23
IN-24
IN-25 Abbreviations
IN-26 Abbreviations
Preparation
PP-1 Engine
PP-2
PP-3
PP-4
PP-5
PP-6
PP-7
PP-8 Turbo
PP-9
PP-10
PP-11 Elec
PP-12
PP-13
PP-14 Eng Fuel
PP-15
PP-16
PP-17
PP-18 Cooling
PP-19
PP-20
PP-21
PP-25 Lubricant
PP-26
PP-27 Starting
PP-28
PP-29
PP-30 Charging
PP-31
PP-32
Service Specifications
SS-1
SS-2
SS-3
SS-4
SS-5
SS-6
SS-7
SS-8
SS-9
SS-10
SS-11
SS-12
SS-13
SS-14
SS-15
SS-16
SS-17
SS-18
SS-19
SS-20
SS-21
SS-22
Diagnostics
DI-1
DI-2
Engine ECU Precheck
DI-4
DI-5
DI-6
DI-7
DI-8
DI-9
DI-10
DI-11
Trouble Code Chart
DI-13
Parts Location
Terminals
DI-16
Problem Chart
DI-18
Engine Speed Sensor
DI-20
DI-21
Timing Control
DI-23
DI-24
Water Temp. Sensor
DI-26
DI-27
Intake Air Temp Sensor
DI-29
Injection Punp
DI-32
Turbo Pressure Sensor
DI-34
DI-35
Fuel Temp. Sensor Circuit
DI-37
DI-38
Throttle Position Sensor Circuit
DI-40
Vehicle Speed Sensor Signal Circuit
DI-42
Starter Signal Circuit Malfunction
DI-44
First Gear Position Switch Circuit
DI-46
Engine ECU Power Source Circuit
DI-50
DI-51
DI-52
Back Up Power Source Circuit
DI-48
TE1, TE2 Terminal Circuit
DI-54
Pre-Heating Control Circuit
DI-56
DI-57
DI-58
DI-59
Spill Control Relay Circuit
DI-61
DI-62
DI-63
Engine Mechanical
Air Filter
Compression Test
EM-3
Valve Clearance
EM-5
EM-6
EM-7
Injection Timing
Idle Speed & Max Speed
Intake Constrictor Control
EM-11
Timing Belt
Removal
EM-14
EM-15
Inspection
EM-17
Installation
EM-19
EM-20
EM-21
Timimg Grear
EM-23
Removal
EM-25
EM-26
EM-27
EM-28
EM-29
Inspection
EM-30
Replacement
EM-32
EM-33
Installation
EM-35
EM-36
EM-37
EM-38
EM-39
EM-40
Cylinder Head
EM-42
EM-43
Removal
EM-45
EM-46
EM-47
EM-48
Disassembly
EM-50
Inspection
EM-52
EM-53
EM-54
EM-55
EM-56
EM-57
EM-58
Replacement
EM-60
Reassembly
EM-62
EM-63
Installation
EM-65
EM-66
EM-67
EM-68
EM-69
EM-70
EM-71
Cylinder Block
EM-73
EM-74
Disassembly
EM-76
EM-77
EM-78
EM-79
EM-80
EM-81
EM-82
Inspection
EM-84
EM-85
EM-86
EM-87
EM-88
EM-89
EM-90
Replacement
EM-92
EM-93
Reassembly
EM-95
EM-96
EM-97
EM-98
EM-99
EM-100
Turbo Charging
Trouble Shooting
Turbo Precautions
On Vehicle Inspection
Components
TC-5
Removal
Disassembly
TC-8
TC-9
Inspection
TC-11
Reassembly
TC-13
TC-14
TC-15
Installation
TC-17
Emission Control
EC-1 PCV
Electronic Control Diesel
ECD System Precaution
ECD-2
Throttle Body
Components
Removal
Inspection
Installation
Timing Control
Spill Control Valve
ECD Main Relay
Spill Control Relay
Inspection
VSV for Intake Constrictor Control
Inspection
Water Temp Sesor
Fuel Temp Sensor
Intake Air Sensor
Turbo Pressure Sensor
ED-19
Engine Speed Sensor
Crankshaft Position Sensor
First Gear Position Switch
Replacement
Injection Pump Correction Resistor
Engine ECU Components
Inspection
Engine Fuel
Fuel Filter Replacement
FU-2
Injection Nozzle Components
FU-4
Removal
FU-6
Disassembly
Inspection
FU-9
Reassembly
Test
FU-12
Installation
FU-14
Injection Pump
Components
FU-17
Removal
FU-19
Disassembly
FU-21
Inspection
Reassembly
FU-24
Installation
FU-26
Cooling
Coolant Inspection
Replacement
Water Pump Components
CO-4
Removal
CO-6
Inspection
Insallation
CO-9
Termostat Components
Removal
Inspection
Insallation
Radiator
Inspection
Components
Disassembly
Reassembly
CO-19
CO-20
Lubrication
Oil & Filter
Replacement
LU-3
Oil Pump Components
LU-5
LU-6
Removal
LU-8
Disassembly
Inspection
Reassembly
Installation
LU-13
LU-14
LU-15
Oil Cooler Components
LU-17
Removal
LU-19
Inspection
Installation
LU-22
Oil Nozzle Components
Removal
Inspection
Installation
Starting
Pre-Heating Components
Inspection
ST-3
Replacement
ST-5
Starter Components
Disassembly
ST-8
Inspection
ST-10
ST-11
Replacement
ST-13
ST-14
ST-15
Reassembly
ST-17
ST-18
Test
ST-20
Charging
Precaution
Inspection
CH-3
CH-4
Alternator Components
Disassembly
CH-7
Inspection
CH-9
Replacement
CH-11
Reassembly
CH-13
Index A - S
Index T - W