Hilux Surfing Web Site
 Table of Contents
 Introduction
    IN-1
    IN-2
    IN-3
    IN-4
    IN-5
    IN-6
    IN-7
    IN-8
    IN-9
    IN-10
    IN-11
    IN-12
    IN-13
    IN-14
    IN-15
    IN16
    IN17
    IN18
    IN-19
    IN-20
    IN-21
    IN-22
    IN-23
    IN-24
    IN-25 Abbreviations
    IN-26 Abbreviations
 Preparation
    PP-1 Engine
       PP-2
       PP-3
       PP-4
       PP-5
       PP-6
       PP-7
    PP-8 Turbo
       PP-9
       PP-10
    PP-11 Elec
       PP-12
       PP-13
    PP-14 Eng Fuel
       PP-15
       PP-16
       PP-17
    PP-18 Cooling
       PP-19
       PP-20
       PP-21
    PP-25 Lubricant
       PP-26
    PP-27 Starting
       PP-28
       PP-29
    PP-30 Charging
       PP-31
       PP-32
 Service Specifications
    SS-1
    SS-2
    SS-3
    SS-4
    SS-5
    SS-6
    SS-7
    SS-8
    SS-9
    SS-10
    SS-11
    SS-12
    SS-13
    SS-14
    SS-15
    SS-16
    SS-17
    SS-18
    SS-19
    SS-20
    SS-21
    SS-22
 Diagnostics
    DI-1
    DI-2
    Engine ECU Precheck
       DI-4
       DI-5
       DI-6
       DI-7
       DI-8
       DI-9
       DI-10
       DI-11
    Trouble Code Chart
       DI-13
    Parts Location
    Terminals
       DI-16
    Problem Chart
       DI-18
    Engine Speed Sensor
       DI-20
       DI-21
    Timing Control
       DI-23
       DI-24
    Water Temp. Sensor
       DI-26
       DI-27
    Intake Air Temp Sensor
       DI-29
    Injection Punp
       DI-32
    Turbo Pressure Sensor
       DI-34
       DI-35
    Fuel Temp. Sensor Circuit
       DI-37
       DI-38
    Throttle Position Sensor Circuit
       DI-40
    Vehicle Speed Sensor Signal Circuit
       DI-42
    Starter Signal Circuit Malfunction
       DI-44
    First Gear Position Switch Circuit
       DI-46
    Engine ECU Power Source Circuit
       DI-50
       DI-51
       DI-52
    Back Up Power Source Circuit
       DI-48
    TE1, TE2 Terminal Circuit
       DI-54
    Pre-Heating Control Circuit
       DI-56
       DI-57
       DI-58
       DI-59
    Spill Control Relay Circuit
       DI-61
       DI-62
       DI-63
 Engine Mechanical
    Air Filter
    Compression Test
       EM-3
    Valve Clearance
       EM-5
       EM-6
       EM-7
    Injection Timing
    Idle Speed & Max Speed
    Intake Constrictor Control
       EM-11
    Timing Belt
       Removal
          EM-14
          EM-15
       Inspection
          EM-17
       Installation
          EM-19
          EM-20
          EM-21
    Timimg Grear
       EM-23
       Removal
          EM-25
          EM-26
          EM-27
          EM-28
          EM-29
       Inspection
          EM-30
       Replacement
          EM-32
          EM-33
       Installation
          EM-35
          EM-36
          EM-37
          EM-38
          EM-39
          EM-40
    Cylinder Head
       EM-42
       EM-43
       Removal
          EM-45
          EM-46
          EM-47
          EM-48
       Disassembly
          EM-50
       Inspection
          EM-52
          EM-53
          EM-54
          EM-55
          EM-56
          EM-57
          EM-58
       Replacement
          EM-60
       Reassembly
          EM-62
          EM-63
       Installation
          EM-65
          EM-66
          EM-67
          EM-68
          EM-69
          EM-70
          EM-71
    Cylinder Block
       EM-73
       EM-74
       Disassembly
          EM-76
          EM-77
          EM-78
          EM-79
          EM-80
          EM-81
          EM-82
       Inspection
          EM-84
          EM-85
          EM-86
          EM-87
          EM-88
          EM-89
          EM-90
       Replacement
          EM-92
          EM-93
       Reassembly
          EM-95
          EM-96
          EM-97
          EM-98
          EM-99
          EM-100
 Turbo Charging
    Trouble Shooting
    Turbo Precautions
    On Vehicle Inspection
    Components
       TC-5
    Removal
    Disassembly
       TC-8
       TC-9
    Inspection
       TC-11
    Reassembly
       TC-13
       TC-14
       TC-15
    Installation
       TC-17
 Emission Control
    EC-1 PCV
 Electronic Control Diesel
    ECD System Precaution
       ECD-2
    Throttle Body
       Components
       Removal
       Inspection
       Installation
    Timing Control
    Spill Control Valve
    ECD Main Relay
    Spill Control Relay
       Inspection
    VSV for Intake Constrictor Control
       Inspection
    Water Temp Sesor
    Fuel Temp Sensor
    Intake Air Sensor
    Turbo Pressure Sensor
       ED-19
    Engine Speed Sensor
    Crankshaft Position Sensor
    First Gear Position Switch
       Replacement
    Injection Pump Correction Resistor
    Engine ECU Components
       Inspection
 Engine Fuel
    Fuel Filter Replacement
       FU-2
    Injection Nozzle Components
       FU-4
       Removal
          FU-6
       Disassembly
       Inspection
          FU-9
       Reassembly
       Test
          FU-12
       Installation
          FU-14
    Injection Pump
       Components
          FU-17
       Removal
          FU-19
       Disassembly
          FU-21
       Inspection
       Reassembly
          FU-24
       Installation
          FU-26
 Cooling
    Coolant Inspection
       Replacement
    Water Pump Components
       CO-4
       Removal
          CO-6
       Inspection
       Insallation
          CO-9
    Termostat Components
       Removal
       Inspection
       Insallation
    Radiator
       Inspection
       Components
       Disassembly
       Reassembly
          CO-19
          CO-20
 Lubrication
    Oil & Filter
       Replacement
          LU-3
    Oil Pump Components
       LU-5
       LU-6
       Removal
          LU-8
       Disassembly
       Inspection
       Reassembly
       Installation
          LU-13
          LU-14
          LU-15
    Oil Cooler Components
       LU-17
       Removal
          LU-19
       Inspection
       Installation
          LU-22
    Oil Nozzle Components
       Removal
       Inspection
       Installation
 Starting
    Pre-Heating Components
       Inspection
          ST-3
       Replacement
          ST-5
    Starter Components
       Disassembly
          ST-8
       Inspection
          ST-10
          ST-11
       Replacement
          ST-13
          ST-14
          ST-15
       Reassembly
          ST-17
          ST-18
       Test
          ST-20
 Charging
    Precaution
    Inspection
       CH-3
       CH-4
    Alternator Components
       Disassembly
          CH-7
       Inspection
          CH-9
       Replacement
          CH-11
       Reassembly
          CH-13
 Index A - S
 Index T - W
Hilux Surfing Web Site